Cortizo
Product: CSG-360
From order to delivery, with the shop floor, the warehouse and costs connected and measured.
The problem
Production, warehouse and administration work from different data. Nobody knows for sure where an order stands until they ask on the shop floor, inventory drifts, and the real cost of manufacturing is not known until the part has already been sold.
How we solve it
The sales and purchasing circuit, the warehouse and production planning share the same data, so the status of an order can be checked without getting up. Connected sensors watch critical conditions and raise an alert when a value goes out of range, with their history as evidence for audits. Attendance and time allocation give the real labour cost, and the reports you build yourself cross production, purchasing and sales to see where margin is eroding. All with the batch and serial number traceability that regulated sectors require.
Shop floor and warehouse
What separates production planning from a well-built spreadsheet is that it does not sit apart from inventory. Raw materials are drawn from the warehouse when they enter the process and finished product comes in with its batch, so traceability holds end to end: from buying the material to selling the finished goods.
With the status of every order visible you know what is running, what is stopped and what will be delivered late while there is still time to warn the customer.
With weights and gradings where the product calls for them. That gap between planned and obtained is the real yield of the process, and it is a figure you only know if it is recorded where it happens.
Because the sales circuit, the warehouse and production share the same information instead of three versions that have to be reconciled.
It rests on production, warehouse management and the purchasing and sales circuit.
Traceability
It always arrives on the worst possible day and there is only one acceptable answer, the fast one. Being able to say in seconds which customers received a batch, or spending two days going through delivery notes, is the difference between recalling five specific deliveries and freezing everything just in case.
Forwards, from the purchase to the customers who received that batch. And backwards, from a delivery to the supplier and the date it came in.
Batches suit product grouped by production run; serial numbers suit the unit that has to be followed individually, with its warranty and its history.
With the notice period you define per product family, so you can move what is close to its date instead of throwing it away. It is a hard requirement in food, pharmaceuticals and chemicals, and a management advantage everywhere else.
It rests on product batches and serial numbers.
Cost to manufacture
The cost of a part is usually known once it has already been sold, and by then the price is set. When material, hours and process yield are recorded where they happen, cost stops being an annual estimate revisited when something goes wrong.
Attendance control and booked hours give the real labour cost per manufacturing order, instead of a proportional split that hides which product is eating the shift.
The gap between theoretical and actual consumption is the waste, and it only appears if the production report records what really left the warehouse.
Which is where you see margin eroding: in a supplier who has raised prices, in a process yielding less than a year ago or in a reference being sold below what it costs.
It rests on time allocation, time tracking and custom reports.
Start with whatever hurts most today and add the rest when you need it. No data is ever entered twice.
Real-time multi-warehouse stock, locations, stock counts, transfers and traceability by batch or serial number, connected to purchasing and sales.
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Product: CSG-360
Product: CSG-360
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Clearing things up
Answers to what we get asked most.
Yes, and that is what separates it from a planning sheet. Raw materials are drawn from the warehouse when they enter the process and finished product comes in with its batch, so traceability holds from buying the material to selling the finished goods.
Yes, in seconds and in both directions: forwards, from the purchase to the customers who received that batch; and backwards, from a delivery to the supplier and the date it came in. It is the one question that really tests a traceability system.
That is where it is used most. Batch and serial number traceability, expiry control and the continuous temperature and humidity history from the sensors are exactly the evidence a food or pharmaceutical audit asks for.
By adding up what is recorded where it happens: the material leaving the warehouse, the booked hours valued at each person's cost and the real yield noted on the production report. The gap between planned and actual consumption is the waste, and it only shows up if it is recorded.
Yes, the moment the value leaves its range and not the next morning. Thresholds and recipients are set per sensor, so each site alerts whoever can act on it.
The platform exposes an API to exchange data with other systems, which is the usual route when there is a shop floor application, a parent company system or an accounting package that stays where it is.
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